Notes on frame parts
Posted: 2005-March-28 Filed under: Frame, Projects, The Bike With 2 Brains Leave a comment »None of the bicycles I have currently have the correct dimensions for using the triangular front-end as-is on the back of the Bike With 2 Brains, so I'll have to custom build those parts. It's probably for the best anyway since I don't like the size of any of the top brackets.
Get electronic components
Posted: 2005-March-25 Filed under: Computer, Projects, The Bike With 2 Brains Leave a comment »I ordered resistors, transistors, capacitors, and an analog switch chip from Mouser on the 19th and they arrived today.
Redesign frame
Posted: 2005-March-21 Filed under: Frame, Projects, The Bike With 2 Brains Leave a comment »I redesigned the frame with a rounded top and moved the rear wheels as wide as the edges of the seat. Prior to deciding to make the top frame rounded (which is an aesthetic choice) I had to make the eyes (in full scale) to test that I could indeed bend Schedule-style steel pipe with the hydraulic bender I have.
I moved the rear wheels further apart for aesthetic and practical reasons. Aesthetically, the copper model looks like forward is indeed forward owing to traditional conventions of wider wheelbases in the rear of vehicles. Practically, 24-inch diameter wheels would hit one another if the axis of rotation was only 24 inches apart.
I think it's a good decision because it'll improve stability as well — the only downfall is that it's not so clear how I want to make the whole frame come apart so I can transport it.
Ordering some of the parts
Posted: 2005-March-19 Filed under: Lighting, Projects, The Bike With 2 Brains Leave a comment »I noted that the full-spectrum LED's I'm looking at from LSDiodes.com have the following voltages: 2.05 volts for red, 3.2 volts for green, and 3.6 volts for blue; all at 35 mA. Thus, to be driven at full brightness from 5 volts, I'll need an 84 ohm resistor (the closest standard value is 82 ohms) a 51 ohm resistor, and a 40 ohm resistor (closest being 39 ohms.) The 84 ohm resistor will drop the most amount of power at 0.1 watts, so pretty much any size is safe. While I'm at it, driving one of these LED's with all elements on at full brightness is 310 mW, so if I'm to limit the lighting to 6 watts or so, I can only use about 20 LED's at a time … of course, I can just program it so it's not trying to turn on all the LED's white at once.
I put in an order at Mouser.com for the resistors (I had to swap the 82-ohm resistors for 75-ohm since they were out of stock) a bunch of 10 µF capacitors (I already have 48 so I bought 50 more, expecting to wire in no more than 32 LED's) and a bunch of 2N3906 PNP general purpose transistors that I'll use with 74LS138 3-8 multiplexer chips to drive the cathodes of the LED's.
Select microcontroller
Posted: 2005-March-18 Filed under: Computer, Projects, The Bike With 2 Brains Leave a comment »I ordered a PIC 18F252 8-bit microcontroller made by Microchip from SparkFun.com along with a development kit. It arrived a few days later. The whole thing is smaller than it looks in the pictures on the Internet … I'm looking forward to playing with it.
Create full-scale eyes to test pipe bender
Posted: 2005-March-17 Filed under: Frame, Projects, The Bike With 2 Brains Leave a comment »I decided to build the eyes first. I have some pieces of Schedule-type steel pipe which I wanted to make sure the pipe bender I have can actually bend it — and in a controllable way. I also tested to see if I would have to strip the pipe to bare metal but it appears I can just use a wire brush to knock off the loose zinc and rust for the paint to stick.
Complicated capacitor LED driver model test
Posted: 2005-March-11 Filed under: Lighting, Projects, The Bike With 2 Brains Leave a comment »I decided to do the "LED experiment:" how fast can I charge a capacitor with a silicon 2N4123 transistor current follower — something like 10 µF — and how long will it for its charge to dissipate through the LED? In other words, how many LED's can I continuously refresh using this technique? My 20 mA LED that drops 2.2 volts will need about a 340 ohm resistor. It takes about 240 µs to charge a 5 µF capacitor to nearly full voltage — about 500 µs to squeeze in the last few millivolts. Dissipation takes only 650 µs to fall a full volt.
After a few iterations, I settled on a Darlington follower which drops the charge-time to 20 µs. Given a 1 µF capacitor, the rise time is below 10 µs and the decay runs for about 215 µs. If I move up to a 5 µF capacitor, the rise time stays below 10 µs but the decay jumps to 650 µs. If I then move up to a 10µs capacitor, the decay of 1 volt loss jumps to 1.4 ms.
Comparing to the prior pulse-width modulated test, I found the duty cycle needs to be about the same for the same brightness: 28 µs of the 2.1 ms cycle time or 1.3%, so I can theoretically drive 75 LED's in a perfect world.
Frame disassembly brainstorm; unicycle lament
Posted: 2005-March-7 Filed under: Frame, Projects, The Bike With 2 Brains | Tags: pipe, pipe union, unicycle Leave a comment »I decided I can use 3/4" pipe unions (which are three-piece deals; two of which have threaded ends and the third is a nut that keeps the two other parts together. They are beefier than typical pipe so they should be strong enough. Unfortunately, they're about $3.50 each so I'd like to see if I can find them as they are removed from old construction.
I also noted that even on eBay, the base price for a unicycle is $75 with shipping. Unicycles.com has the "cheapest" unicycles which sell for $63 with $12 shipping. On eBay the situation is worse with sellers using exorbitant shipping costs to offset low prices. So far, $75 is pretty much it.
Buy MP3 player
Posted: 2005-March-5 Filed under: Audio, Projects, The Bike With 2 Brains Leave a comment »I bought a Digisette Duo-MP3 from eBay. It has 32 MB of on-board flash RAM. Experimentation demonstrated that the player will handle monophonic, variable bit-rate recordings and output "acceptable" fidelity at 56 kilobits per second yielding over an hour of play time. The player supports mechanically-actuated forward, reverse, stop, volume-up, and volume-down buttons. These buttons appear to be able to be emulated using solid-state hardware and wired into the circuitry of the player without difficulty.
Original frame design and first copper wire model
Posted: 2005-March-3 Filed under: Frame, Projects, The Bike With 2 Brains | Tags: frame, model Leave a comment »The bulk of the frame is a pair of direct-drive bicycles placed two-feet apart. Triangular parts maintain structural integrity and an overarching roof structure provides support for the windmill generator and to resist bending from the rigors of pedaling.
All four wheels are 24-inches in diameter and the rear wheels caster to allow the front wheels to provide steering as well as propulsion.
The frame has been modeled in 1:15 scale using copper wire. The material and scale were chosen because they were convenient. Although balsa wood and glue would also have worked, 14-gauge copper wire and solder were more readily available. The scale was chosen by printing the CAD drawings on an 8 1/2" by 11" page and then cutting the wire according to the lines on the page.
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